Laser processing for medical devices.

Laser cutting, welding, marking and ablation for precious metal and polymer parts. One certified partner from first prototype to full production.

ISO I3485:2016 - ISO 9001:2015 - ISO 7 cleanroom - Plymouth, MN

Your laser processing partner from prototype to production

NorthStar MedTech Solutions is an ISO 13485:2016-certified contract laser materials processing company in Plymouth, Minnesota. We laser cut, micro-weld, mark and ablate tight-tolerance metal and polymer components, and build complex sub-assemblies, for medical device OEMs and startups.

With over 30 years of experience, we have produced millions of parts with zero at-fault returns. Our mission is our North Star: help medical device innovators bring breakthrough ideas to life.

Laser processing capabilities

Six services under ISO 13485 quality system. Choose a service to see real parts and specifications.

Hypotube & Thin -Wall Laser Cutting

Hypotube & Thin -Wall Laser Cutting

Burr-free slots, spirals and hole arrays in stainless steel hypotubes and tubing.

Laser Micro-Welding

Laser Micro-Welding

Fine, low-heat welds that join stainless steel cable, bands and other miniature parts.

Polyimide & PTFE Ablation

Polyimide & PTFE Ablation

Controlled removal of polyimide and PTFE layers from braided tubing and coated parts.

Hypotube & Thin -Wall Laser Cutting

High-Definition Laser Marking

Deep, ultra-dark logos, serial numbers, graduations and depth markers.

Complex Sub-Assemblies

Complex Sub-Assemblies

Precision components assembled for minimally invasive and implantable devices.

Commercial Applications

Commercial Applications

The same laser precision for industrial and consumer parts built to last.

Why medical device teams choose NorthStar

  • One partner in prototype to production

    One partner, prototype to production

    We support rapid prototypes, quick-turn projects and scalable production, so your parts don’t change suppliers between development and launch.

  • Laser precision you can document

    Precision you can document

    ISO 13485:2016 and ISO 9001:2015-certified processes and an ISO 7 (Class 10,000) cleanroom keep components inside ultra-tight tolerances, lot after lot.

  • decades of experience in MedTech

    30+ years of MedTech experience

    Our leaders come from Boston Scientific, Teleflex Medical OEM, Cretex Medical and Cirtec Medical, and they work alongside your engineers from the first design review.

What Our Customers Say.

Frequently asked questions

Turn your MedTech ideas into reality.

Share your drawing, material and volumes. We’ll review your part and reply with next steps.